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Behind the Factory Doors: Industrial Insights From Recent Visits

In the past months, we embarked on a journey to explore some of the most innovative and technologically advanced factories across the globe. From high-tech medical plants to electric motor manufacturing facilities, we had the unique opportunity to witness the latest trends in industrial production.

In this article, we provide a recap of 5 of our visits, highlighting the key technologies, processes, and innovations that are shaping the future of manufacturing.

1/ Electric Motor Manufacturing: Yamaha

DirectIndustry had the opportunity to attend the inauguration and visit the new electric bicycle motor assembly plant of the Yamaha Motor Group in France (formerly MBK Industries). This plant, the only one in Europe, is a carbon copy of Yamaha Motor’s Japanese factories.

Production began in March 2024. The aim is to produce around 400 electric motors per day for electric bicycle manufacturers.

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2/ Testing Technologies: MGA Technologies TechLab

MGA Technologies, a company specializing in designing and installing custom-made, high-tech production lines and special machinery for the medical and electronics industries, launched its TechLab in 2021. The TechLab serves as an innovative space where MGA Technologies and its clients can test new technologies before integrating them into their production lines.

Instead of making significant investments in complete machines right away, MGA Technologies offers clients the opportunity to conduct proof-of-concept tests. If a concept or prototype works, they proceed with building the full machine. This approach allows clients to de-risk their investments and make informed decisions.

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3/ 3D Printing Concrete: SPIE Batignolles

Last week, DirectIndustry had the opportunity to visit emPrinte, SPIE Batignolles’ 3D concrete printing workshop near Lyon, France. Launched in December, emPrinte focuses on printing concrete pieces for the construction sector using Lafarge concrete and an ABB robot equipped with an Xtree printing head. The primary goal is to reduce CO2 emissions by 30 to 50% compared to traditional construction methods.

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4/ Regenerative Medicine: ARMI

On the East Coast of the United States, there’s an ambitious initiative to establish a new industry related to regenerative medicine within a burgeoning “ReGen Valley.” This valley aims to be a medical counterpart to the renowned Silicon Valley on the West Coast.

ARMI, Advanced Regenerative Manufacturing Institute) founded by Dean Kamen (known for developing the Segway), has a bold goal: to create an entire industry focused on producing replacement human organs.

The Tissue Foundry, part of ARMI’s efforts, demonstrates the concept of SMAC (Scalable, Modular, Automated, and Closed) manufacturing. Current cell, tissue, and organ manufacturing practices are not scalable, consistent, or cost-effective. The Tissue Foundry aims to change that by advancing regenerative medicine through innovative manufacturing techniques.

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5/ Solving Complex Problems: ADI Catalyst

ADI Catalyst, a custom-built facility by Analog Devices, Inc (ADI), opened last year in Ireland with a €100-million investment. The hub serves as a collaborative space where ADI engineers work alongside partners from various sectors: Industrial, Automotive, Consumer, and Communications.

ADI Catalyst aims to accelerate the development of solutions using cutting-edge technologies. The hub fosters collaboration with customers to solve complex problems.

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